For steel drum manufacturing, the integration of advanced machinery can elevate efficiency, precision and productivity.
Grotnes is a leader in the field of metal-forming solutions and is proud to showcase our 940V Combination Flanger/Curler-Beader, a state-of-the-art machine coupling two typically standalone processes.
Streamlining the Manufacturing Process
The Grotnes 940V Combination Flanger/Curler-Beader epitomizes the synergy of speed and reliability. It features an automated process that forms flange/curl ends with precision, while its expansion capabilities introduce rolling hoops or “beads” into a steel drum’s rolled and welded shell. This transformation is governed by the tooling in place, which can swapped in minutes, adding to its versatility. Operators have the option of manual or automatic loading sequences, through the integration of conveyors or robotics.
Precision at Your Fingertips
The machine comes equipped with a programmable beader head, enabled by a logic controller for pinpoint accuracy; this allows the formation of beads at varying distances from the flange/curl ends — helpful for adherence to stringent design specifications. The beading dies’ 7mm radius can forge 3/8” or ½” beads, dictated by the travel sensor’s input. The machine can handle multiple different diameters and sizes.
Unparalleled Control & Flexibility
Leveraging the power of Ball screw jacks, the machine exerts considerable force for end forming, while the beader head’s movement is refined by a roller rack and pinion, driven by a gear motor. The bead formation itself is executed through a hydraulic cylinder, made possible by a compact, hydraulic unit.
The Human-Machine Collaboration
An operator-friendly interface facilitates the loading of part recipes following the verification of die installations. Transitioning between manual and automatic modes is straightforward, promoting a workflow that’s as intuitive as it is efficient. With an operator at the helm, the machine transitions into its operational phase, delivering a formed part after an Auto Cycle.
Enhancing Productivity with the Flanger/Curler-Beader
The machine’s production rate is optimized, tailored to the part profile and number of beads, while hinging on operator efficiency. Changeovers for drum diameters and bead configurations are swift, with die changes achievable in minutes and recipe adjustments in less than 2 minutes; this helps to minimize downtime and nudges manufacturers toward continuous operation, a hallmark of a well-oiled production line.
How Grotnes Can Help
In presenting our 940V Combination Flanger/Curler-Beader, Grotnes staff are available to guide prospective customers through our comprehensive suite of metal-forming solutions. Our team is committed to ensuring each customer finds the perfect alignment of equipment to their specific production needs, the first step in realizing tangible success on the production floor.
Connect with us today and explore how Grotnes’ expertise and engineering can enhance your manufacturing capabilities.
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